CVD Diamond Tool Material for Precision Machining
Single crystal and polycrystalline CVD diamond tool materials for graphite, aluminum-silicon, ceramics, composite materials and other abrasive machining applications.
Start with the Workpiece Material
CVD diamond tooling selection begins with the material being machined and the required precision, wear resistance and tool geometry.
Graphite
CVD diamond tool material for abrasive graphite machining and precision finishing applications.
Aluminum-Silicon
Diamond tool material for abrasive aluminum-silicon machining requirements.
Ceramics
Tool-material routes for precision machining of ceramic components.
Composite Materials
Drawing-based diamond tooling material for abrasive composite applications.
Single Crystal or Polycrystalline Tool Material
Both material routes are available. Selection depends on the tool design, required geometry, orientation, surface condition and machining application.
Single Crystal CVD Diamond
Supports controlled crystal orientation, high surface-quality requirements and precision tool applications.
Polycrystalline CVD Diamond
Provides an alternative tool-material route for geometry and application requirements suited to polycrystalline material.
Custom Geometry
Standard blanks are available, while custom dimensions and shapes can be manufactured from drawings.
Key Parameters for Tooling Projects
Detailed specifications are available on the Tool Blanks & Diamond Segments page. These are the key parameters typically considered during tooling selection.
Tool-material thickness range.
Crystal orientation options for single crystal material.
Single crystal surface reference. Polycrystalline reference: Ra <10 nm.
Prototype and technical evaluation orders supported.
Geometry Should Follow the Tool Design
Instead of forcing every tooling project into a fixed catalog size, JingChuang CVD can review the final tool geometry from customer drawings.
From Workpiece to Diamond Tool Material
Workpiece
Define graphite, Al-Si, ceramic, composite or other material.
Tool Design
Provide the tool geometry and cutting configuration.
Material Route
Review single crystal or polycrystalline CVD diamond.
Surface & Orientation
Confirm orientation, roughness, flatness and surface requirements.
Technical Review
Confirm manufacturable specification before quotation.
From CVD Material to Tool Blank
Laser Cutting
Femtosecond / picosecond laser processing supports drawing-based cutting and shaping.
Lapping & Polishing
Precision processing supports thickness control and required surface quality.
Inspection
Dimensions, thickness, roughness, flatness and material-related requirements can be included in inspection.
What to Send for a Precision Tooling Review
The more complete the tooling requirement, the easier it is to select the appropriate material and manufacturing route.
Precision Tooling Review
Submit Requirements
Send application, workpiece and tool drawing.
Material Review
Review single crystal or polycrystalline route.
Geometry Review
Confirm dimensions, orientation and surface requirements.
Quotation
Quote based on the confirmed technical specification.
Tool Material, Manufacturing & Quality
Have a Diamond Tooling Requirement?
Send your workpiece material, tool geometry, dimensions, crystal orientation, surface requirements and quantity. JingChuang CVD can review the appropriate tool-material route before quotation.